Legacy Fab Performance & Automation Optimization
FP&A Consulting
Factory Physics-driven improvements for 100mm/150mm/200mm and mature 300mm wafer fabs
Introduction
Thomas Beeg
Factory Physics & Automation Consulting
30+ years of hands-on semiconductor manufacturing and automation leadership across 30+ wafer fabs in the U.S., Europe, and Asia.
Former CEO, Fab Manager, Director Factory Automation & IE.
ASMC Technical Committee member since 1996.
+1 518 618 6443
Core Services
Legacy Fab Performance
Cycle Time Optimization
Reduction and stability in high-mix environments
WIP Flow Management
Dispatching and scheduling optimization
Capacity Planning
Industrial engineering and constraint-based methods
Equipment Performance Excellence
OEE Modeling
Effective capacity recovery on aging toolsets through advanced modeling techniques and performance optimization.
Maintenance Methods
Equipment performance enhancement and preventive maintenance strategies for legacy systems.
Automation
Automation & AMHS (Brownfield)
01
Onsite Fab Assessments
Comprehensive evaluation for brownfield automation and material flow optimization
02
AMHS Strategy
Tailored strategies for legacy 200mm/150mm and mature 300mm fabs
03
Test Wafer Logistics
Automation concepts and logistics optimization
04
ROI Modeling
Business cases for targeted upgrades and mobile robotics solutions
Smart Automation Investment
ROI Modeling
Detailed financial analysis and business cases
Targeted Upgrades
Strategic investments where they deliver maximum value
Mobile Robotics
Semi-automation solutions with proven payback
Services
Engagement Models
1
Executive Assessment
Legacy fab assessment, remote or onsite, providing strategic insights and recommendations
2
Deep-Dive Projects
Targeted improvement initiatives spanning 4-12 weeks with measurable outcomes
3
Ongoing Advisory
Continuous coaching and support for IE and Automation teams
4
Interim Leadership
Turnaround support and temporary executive guidance
Proven Track Record
30+
Years Experience
Hands-on semiconductor manufacturing and automation leadership
30+
Wafer Fabs
Worked across U.S., Europe, and Asia
1996
ASMC Member
Technical Committee member since 1996
Results
Outcome Focus
Reduce Variability
Minimize cycle time excursions driven by variability
Recover Capacity
Effective capacity without major rebuilds
Improve Delivery
Enhanced reliability and fab stability
Increase ROI
Selective automation and AMHS upgrades
Extend Lifetime
Maximize useful life of legacy fabs
Let's Optimize Your Legacy Fab
Ready to improve performance?
Contact Thomas Beeg for a consultation on how Factory Physics-driven improvements can transform your legacy fab operations.
FP&A Consulting
Phone: +1 518 618 6443